Change orders during active construction cost an average of 3 to 5 times more than catching the same issue on paper. A formal constructability review brings seasoned field superintendents and trade subcontractors to the table before plans are finalized to identify real-world conflicts.
Top Conflicts Uncovered in Constructability Reviews
| Discipline Conflict | Field Reality Uncovered | Cost / Delay Avoided |
|---|---|---|
| Gravity Sanitary Lines vs. Structural Grade Beams | Plumbing slope conflicts with foundation beam depths; requires engineered beam sleeves before pour | Prevents $15,000+ concrete core-drilling and structural repair |
| Fire Sprinkler Mains vs. HVAC Main Trunk Ducts | Main 24" supply duct and 4" fire riser fighting for the same 18" ceiling plenum clearance | Avoids field duct offsets that choke airflow balance |
| Roof Scupper Overflows vs. Structural Steel Joists | Secondary emergency overflow drainage pipes aligned directly into structural steel columns | Eliminates roof drainage re-piping after drywall install |
| Door Swing Clearances vs. Electrical Panels | NEC 3-foot dedicated clearance violated by interior door swing paths | Eliminates failed final electrical municipal inspections |